A significant portion of the maintenance cost of an asset is typically spent during these sto events that have a direct impact on both production capacity and the cash flow of the business. Some of these strategies, such as extending the interval between shutdowns, present a major shift in the way sites approach maintenance work. Shutdowns, turnarounds, and outages sto require a unique type of project management. When a large industrial plant faces a shutdown or turnaround, a mix of complex activity occurs. Shutdown and turnaround management explores various types of shutdowns, presents recommendations for better management, and offers feasible solutions to help reduce overheads. A turnaround is a periodical major maintenance event to return andor enhance process units to their designed reliability, operability, and production. Using the digital turnaround solution, companies are able to capture and integrate data in near realtime in order to identify and resolve impending or existing inefficiencies. Optimize shutdown and turnaround scheduling software for. Plant turnaround management programmed plant shutdown.
Timely and accurate data is key to the successful shutdown and turnaround projects. Programmed plant shutdown management maintenance turnaround management types of plant shutdown. In these cases the whole plant is stopped for an extended period of time, usually measured in numbers of shifts and even numbers. Turnaround project planning primer turnaround organization.
Shutdown turnaround outage maintenance software manages. Software for turnarounds and plant maintenance roser consys. Planning and scheduling from our estimating department to our project management team, the latest software ensures our turnaround team can delegate responsibilities, plan budgets, and minimize confusion over key timings. Ecosys allows sto and capital project work to be managed and delivered within a single solution.
Shutdowns, turnarounds and outages technical conference. The terms plant turnaround, plant shutdown, plant outage imply a lengthy stoppage of a whole operation to do maintenance. Software for shutdown turnaround and outage i cleopatra. Outline shutdowns, turnarounds, and outages a two day. These products can begin to decline if the natural resources are scarce, or prices are too high. Shutdown turnaround outage software for industry iamtech. Monitor has been delivering sto solutions to asset owners across the globe for over 20 years to allow. The programmed turnoff a chemical plant for its maintenance after regular interval of time is called turnaround where as unexpected turnoff of a. A shutdown, turnaround, or outage can be the biggest and most complicated demand on maintenance resources. Because turnaround management is the largest maintenance activity, plant turnaround is the focal point of this text.
Scheduled shutdowns, outages, and turnarounds are a big deal. It is fair enough to ask outside vendors some hard questions. Turnaround work requires extensive permitting every shift. Access the latest cost, schedule, resource, and progress information at any. There is a world of resources out there, however, with tips, insights, and management strategies for getting the job done right. The major challenges in this activity lie with completing the activities and. Barriers and keys for the success of a plant shutdown. Our experience with turnarounds allows us to create software that focuses on an integration of scoping, work preparation, scheduling, safeguarding, safety, work permits, shutdown and startup, execution and quality.
Worldclass shutdown, turnaround, and outage management for the prometheus platform. Iamtechs mobile apps allow users to benefit from the functionality of ultimate in the field, capturing defect data. What is the difference between turnaround and shutdown. In presence of highly regulated markets, ageing assets, complex technologies and limited resources put forward a high demand for strategies which minimize risks. Macro vision of the functions macro in the plant shutdown planning. This innovative solution offers enormous benefits to companies in asset intensive industries, allowing them to execute tars up to 25 percent below labor execution budget.
Oracle primavera shutdownturnaroundoutage sto solution. Effective planning and execution of shutdowns and turnarounds is essential to maintain product levels and reduce loss of revenue for the oil and gas industry, particularly if improper maintenance leads to an unplanned shutdown. Shutdown and turnaround cost management software monitor has been delivering sto solutions to asset owners across the globe for over 20 years to allow owners to improve the quality, transparency, management and control of their sto scope, work, cost and performance. Shutdown and turnaround managers are few and far between, and a smooth cessation and resumption of business is a difficult thing to achieve. Using modern project management methods can enable a maintenance professional to identify, plan, staff and coordinate the effort of hundreds of workers and their support equipment while minimizing downtime and costs. You need extensive planning and effective coordination of labor and. Developed by joel levitt, acclaimed author and speaker on the topic of maintenance management this course is delivered as part of our shutdown, turnaround and outage competency improvement program. The norms and schedules of rates within ultimate enable rapid estimation and can be finetuned based upon evaluating the learning from previous event activity. Primavera p6 articles on turnarounds, shutdowns and outages browse our articles on turnaround, shutdowns and outages for users of oracle primavera software.
Planning and scheduling cannot be finalized until the scope is approved, generally near the shutdown date. Total turnaround management includes integrated software solution cleopatra enterprise as well as single solutions. While operational processes are typically shut down for less than 5% of the year, 70% of major accidents occur during these nonroutine operations. One of the turnaround experts of cost engineering consultancy has been helping process industries in achieving smooth turnaround and shutdown management which means leaving no room for schedule delays and cost overruns. All information entered into sto is controlled by its proven workflow and accompanied throughout by comprehensive revision history. Planning successful shutdowns and turnarounds good planning is often the key to success, and with shutdowns and turnarounds, it is no less true. This provides a unique view into all activity performed during the sto execution window. Founded in 1987, process technical services pts is a leading worldwide provider of process plant operations services, including. For over 10 years, ecosys has worked closely with the energy industry to continually improve the state of the art in project controls for owners and contractors. His recent experience was with turnaround cost controlling and scheduling for a client who is a frontrunner in the chemical industry. Shutdown and outage management at requested venue pragma.
Generally do not require safety permits to perform work. The difference between a turnaround and a shutdown is that a shutdown is not always planned or scheduled. Shutdown turnaround outage software benefits sto allows the asset owner to remain in control and fully uptospeed with their timecritical events. The shutdown, turnaround, maintenance and inspection forum brings together the key industry players in the market to discuss the current issues and future opportunities in the industry. Cleopatra enterprise is project controls software that improves shutdown, turnaround, outages performance over the full engineering project life cycle. Modern project management methods can enable a maintenance professional to identify, plan, staff and coordinate the effort of hundreds of workers and their support equipment while minimizing downtime and costs. A shutdown requires that you equip your industrial facility with optimal. Projects are organized around cost codes commodities. Shutdown turnaround outage software iplansto iamtech. Shutdowns and turnarounds in the oil and gas industry. Software for shutdown turnaround and outage i cleopatra enterprise. Difference in plant turnaround, maintenance shutdown.
But it is equally important for sto leaders to chart. Cleopatra helps companies through the entire turnaround life cycle by combining scope management, work planning, estimatingbudgeting, contract management, tendering, scheduling, field change management, cost control, benchmarking and tar knowledgebase. Sto control software for shutdown turnaround and outage. It includes, among others, the plant manager, maintenance manager, turnaround manager, turnaround plannerscheduler and field supervisors. Typically, if supplies of natural gas or other products are lacking, refineries will usually come to a complete halt. On december 3rd, apnetworks, ap managing director pete kwiatkowski will present on integrating capital project work into maintenance turnarounds at the shutdowns, turnarounds and outages excellence 2018 conference in perth, australia. Integrated software for your shutdown turnaround outage sto cleopatra enterprise for industries like oil and gas, chemical, refinery, petrochemical. Shutdown turnaround outage maintenance software further benefits. Planning for shutdowns and outages life cycle engineering. Primavera p6 articles on turnarounds, shutdowns and outages. The turnaround organization encompasses all personnel responsible for the planning, scheduling, management and execution of the turnaround. As we move into a more regulated and environmentally sensitive canada, intricate starts all planning with our technology in intricate software, as a standard to identifying key strategies related to plant turnaround performance.
The roser suite is a standardized software solution, specifically created for the preparation and execution of plant shutdowns. Refineries and petrochemical plants across the globe are hard at work developing innovative strategies to better their shutdown, turnaround, and outage performance. Often the maintenance manager will also act as the turnaround manager. The influx of maintenance workers, plant employees, and contractors can add confusion and uncertainty to an already complex and busy workplace. Shutdown, turnaround and outage sto management is a multidisciplinary specialist field for most asset intensive businesses. Sophisticated planning is critical to ensure efficient shutdown activities and a smooth return to operation. Digital systems, experienced and dedicated professionals and turnaround cost database make your planned shutdowns, turnarounds, and outages sto more predictable, efficient and costeffective.
Shutdowns, turnarounds, and outages new standard institute. Interplan systems sto planning and management software. See how oracle primavera shutdownturnaroundoutage sto solution brings predictability to the project lifecycle including strategy, scope, risks, costs. Sto control software for shutdown turnaround and outage i. Shutdown turnaround outage software helps you estimate, produce work packs, control progress, and manage your asset on plan. Our project manager and project coordinator work closely to improve efficiencies during execution of shutdown work. Shutdown, overhaul, outage, turnaround, major maintenance. Promoting excellence in turnaround management since 1977. Turnaround is a planned shutdown of any plant where a large number of activities, in terms of various of discipline have to be executed in a specified predefined duration. Shutdowns, turnarounds and outages excellence 2018 dec. The effects of unplanned shutdowns or changes to schedules can have a profound impact not only on the company. Cleopatra enterprise is a digital, fully integrated software solution for shutdowns, turnarounds and outages.
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